Billiards has come a long way since King Louis XI of France introduced the first table in 1470 exclusively for use by the noble class. Back then, the handles of maces were used to push balls made of wood, clay, or ivory into a single center hole. Fast forward, in the US alone, there are now more than 20 million players. Though in decline, the billiards tables market is a $200 million industry, with individual tables easily ranging from $500 to $15,000. And the revenue generated from the 340,000 coin-operated tables is close to $1.5 billion.[1]
Billiards tables can have varying dimensions and be considerably customized (e.g., choice of wood, color, cloth, etc); nonetheless, they follow a similar manufacturing process that, when done well, should last several decades. Not surprisingly, several educational reality television shows have attempted to address the question, “How are billiards tables made?”
The oldest of the three shows is How It’s Made, a documentary television series that premiered in early 2001 on the Discovery Channel in Canada and on Discovery’s Science Channel in the US. The low-budget, lo-res series relied on an off-screen narrator who described matter-of-factly in 5-7 minute segments how common items, ranging from guitars to bubble gum, are manufactured, while also injecting some tidbits of history.
The Season 6 episode “Ropes, billiard tables, sailboards, cymbals” from 2006 doesn’t help its cause by getting its history wrong in the first minute, incorrectly saying that “billiards [is] also known as pool” and that the game has “been around nearly 500 years.” The episode then proceeds to walk the viewer through the building process, from the initial table frame getting shaped to the rubber strips getting added to the rails to the workers pre-assembling the pieces and stamping them sequentially to ensure the table can be re-assembled later. Additional attention is given to the hot-gluing of the mother-of-pearl sights and the “real heavy lifting” of the three pieces of slate, each weighing up to 330 pounds, which comprise the table surface. The full episode is available to watch here, starting at 7:02.
https://www.youtube.com/watch?v=VsK1ncVsv44
Disappointingly, Discovery Communications repeated the How It’s Made formula 16 years later with the launch of their series Incredible Inventions, which first aired in March 2017 on their American Heroes Channel. Spread across 30-minute episodes, this documentary reality series aims to “explore the history and science behind different inventions.”
In the Season 2 episode “The Bow, Ferrofluid, The Billiard Table” from September 2017, the narrator, Matt Baker, delves into the table’s history, referencing its evolution from outdoor croquet and the role Neville Chamberlain played in popularizing the sport.
Then, focusing on Thurston, the oldest (1799) snooker table manufacturer in the world, Mr. Baker details how the company makes its tables: selecting the timber, cutting the wood, planing the wood to the appropriate thickness, drilling holes to enable assembly, creating the legs, leveling the table, spraying the wood, fitting the cushions with billiards cloth, adding the pocket leathers and nets, adding the table cloth, marking the cloth to regulation measurements and ironing it, and finally fitting the cushions.
Aside from highlighting the weight of the table slate, and the craftsmanship of the cloth fitters, the episode feels like a retread of its predecessor, maybe minimally better. The full episode is available to rent/buy and watch on Vudu, starting at 14:20.
In fact, one starts to wonder how this episode got made when Discovery Communications had already upped their game 18 months earlier with the “Pool Tables, Gas Fired Boilers and Shopping Carts” episode from Machines: How They Work, produced and aired by their subsidiary network The Science Channel. By far the most innovative of this how-to trio, this ten-part series combines photo-real CGI with real factory footage to show the hidden workings of appliances, objects, and machines.
Airing in March 2016, the “Pool Tables…” episode distinguishes itself by specifically tackling coin-operated tables, in which “500 parts work in unison” to enable a table to “rack up a half million games” in its 30-year lifetime.
Dissecting a table from Valley-Dynamo, the inventor of the 70-year-old coin-op table, the episode highlights the assembly of the dead rail, the mechanics of the coin recognition slot, and the interior “spider web of runways” that transport the balls. The episode also tackles the classic question, “Why does the cue ball return but not the other balls?” I anticipated the answer was attributable to the ball’s size, which is also accurate, but on this featured table it is because the cue’s white layer conceals a ball of iron that gets magnetized, pulling the cue out of the regular chute and channeling it back into play. The full episode is available to watch here, starting at 00:46.
https://www.youtube.com/watch?v=DFZHACzo98c
If you’re seeking to understand how billiards tables are manufactured, these three shows should be sufficient. And, if you’re curiosity wanders more toward the creation of billiards cues or balls, don’t worry. There are plenty of films (The Cuemaker), TV episodes (How It’s Made – “Air filters, billiard cues, ice sculptures, suits”) and video vignettes (Impossible Engineering – “How are billiards balls made?”) to keep you sated.
[1] Recent data is hard to find. Most of the cited data is 3-5 years old: “…20 million players” (NGSA Sports Participation – Single Sport, 2013); “…a $200 million industry” (Global Billiards Table Market Professional Survey Report, 2017); “…revenue from coin-operated tables” (Statista, 2010; NHBR, 2010)
